TE 500‑22

About these operating instructions

• Read these operating instructions before the product is used or operated for the first time. This is a prerequisite for safe, trouble-free handling and use of the product.
  
• Observe the safety instructions and warnings in these operating instructions and on the product.
  
• Always keep the operating instructions with the product and make sure that the product is accompanied by these operating instructions only, when the product is given to other persons.
  

Explanation of symbols

Warnings

Warnings alert persons to hazards that occur when handling or using the product. The following signal words are used:

Symbols in the operating instructions

The following symbols are used in these operating instructions:

	Comply with the operating instructions
	Instructions for use and other useful information
	Dealing with recyclable materials
	Do not dispose of electric equipment and batteries as household waste
	Hilti Li‑ion battery
	Hilti charger

Symbols in illustrations

The following symbols are used in illustrations:

	These numbers refer to the illustrations at the beginning of these operating instructions.
	The numbering reflects the sequence of operations shown in the illustrations and may deviate from the steps described in the text.
	Item reference numbers are used in the overview illustration and refer to the numbers used in the key in the product overview section.
	These characters are intended to specifically draw your attention to certain points when handling the product.

Product-dependent symbols

Symbols on the product

The following symbols can be used on the product:

	Chiseling
	Chisel positioning
	Service indicator
	Diameter
	Rated speed under no load
	Revolutions per minute
	Direct current (DC)
	The product supports near-field communication (NFC) technology compatible with iOS and Android platforms.
	Li-ion battery
	Never use the battery as a striking tool.
	Do not drop the battery. Never use a battery that has suffered an impact or is damaged in any other way.

Product information

products are designed for professional users and only trained, authorized personnel are permitted to operate, service and maintain the products. This personnel must be specifically informed about the possible hazards. The product and its ancillary equipment can present hazards if used incorrectly by untrained personnel or if used not in accordance with the intended use.
The type designation and serial number are printed on the rating plate.

• Write down the serial number in the table below. You will be required to state the product details when contacting Hilti Service or your local Hilti organization to inquire about the product.
  Product information

  Cordless breaker	TE 500‑22
  Generation	04
  Serial no.

Declaration of conformity

The manufacturer declares, on his sole responsibility, that the product described here complies with the applicable legislation and standards. A copy of the declaration of conformity can be found at the end of this documentation.
The technical documentation is filed here:
Hilti Entwicklungsgesellschaft mbH | Tool Certification | Hiltistrasse 6 | D-86916 Kaufering, Germany

General power tool safety warnings

WARNING Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
Work area safety

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
  
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
  
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
  

Electrical safety

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
  
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
  
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
  
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
  
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
  
• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
  

Personal safety

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
  
• Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
  
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
  
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
  
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
  
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
  
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
  
• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
  

Power tool use and care

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
  
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
  
• Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
  
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
  
• Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
  
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
  
• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
  
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
  

Battery tool use and care

• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
  
• Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
  
• When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
  
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
  
• Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.
  
• Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 130° C (265 °F) may cause explosion.
  
• Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.
  

Service

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
  
• Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.
  

Hammer safety warnings

Safety instructions for all operations

• Wear ear protectors. Exposure to noise can cause hearing loss.
  
• Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal injury.
  
• Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
  

Additional safety instructions for breakers

Personal safety

• Use the product and accessories only when they are in perfect working order.
  
• Never tamper with or modify the product or accessories in any way.
  
• When chiseling into ceilings, walls and floors, always make sure that you have a safe and firm stance. A sudden break-through can affect your balance!
  
• Apply appropriate safety measures at the opposite side of the workpiece in work that involves breaking through. Parts breaking away could fall out and / or fall down causing injury to other persons.
  
• Wear eye protection, a hard hat and ear protection while the product is in use.
  
• Wear protective gloves when changing the accessory tool. Touching the accessory tool can result in cuts and burns.
  
• Wear eye protection. Flying fragments present a risk of injury to the body and eyes.
  
• Dust produced by grinding, sanding, cutting and drilling can contain dangerous chemicals. Some examples are: lead or lead-based paints; brick, concrete and other masonry products, natural stone and other products containing silicates; certain types of wood, such as oak, beech and chemically treated wood; asbestos or materials that contain asbestos. Determine the exposure of the operator and bystanders by means of the hazard classification of the materials to be worked. Implement the necessary measures to restrict exposure to a safe level, for example by the use of a dust collection system or by the wearing of suitable respiratory protection. The general measures for reducing exposure include:
  
• working in an area that is well ventilated,
  
• avoidance of prolonged contact with dust,
  
• directing dust away from the face and body,
  
• wearing protective clothing and washing exposed areas of the skin with water and soap.
  
• Take frequent breaks and do physical exercises to improve the blood circulation in your fingers. High vibration during long periods of work can lead to disorders of the blood vessels and nervous system in the fingers, hands and wrists.
  
• Risk of injury by falling tools and/or accessories. Before starting work, check that the battery and installed accessories are secure.
  
• Keep the air vents clear at all times. Risk of burn injuries due to blocked air vents!
  

Electrical safety

• Before beginning work, check the working area for concealed electric cables or gas and water pipes. External metal parts of the product could give you an electric shock or cause an explosion if you accidentally damage an electric cable or a gas or water pipe.
  

Power tool use and care

• Wait until the power tool stops completely before you lay it down.
  
• Switch the product on only after bringing it to the working position.
  

Careful handling and use of batteries

• Comply with the following safety instructions for the safe handling and use of Li-ion batteries. Failure to comply can lead to skin irritation, severe corrosive injury, chemical burns, fire and/or explosion.
  
• Use only batteries that are in perfect working order.
  
• Treat batteries with care in order to avoid damage and prevent leakage of fluids that are extremely harmful to health!
  
• Do not under any circumstances modify or tamper with batteries!
  
• Do not disassemble, crush or incinerate batteries and do not subject them to temperatures over 80 °C (176 °F).
  
• Never use or charge a battery that has suffered an impact or been damaged in any other way. Check your batteries regularly for signs of damage.
  
• Never use recycled or repaired batteries.
  
• Never use the battery or a battery-operated power tool as a striking tool.
  
• Never expose batteries to the direct rays of the sun, elevated temperature, sparking, or open flame. This can lead to explosions.
  
• Do not touch the battery poles with your fingers, tools, jewelry, or other electrically conductive objects. This can damage the battery and also cause material damage and personal injury.
  
• Keep batteries away from rain, moisture and liquids. Penetrating moisture can cause short circuits, electric shock, burns, fire and explosions.
  
• Use only chargers and power tools approved for the specific battery type. Read and follow the relevant operating instructions.
  
• Do not use or store the battery in explosive environments.
  
• If the battery is too hot to touch, it may be defective. Put the battery in a place where it is clearly visible and where there is no risk of fire, at an adequate distance from flammable materials. Allow the battery to cool down. If it is still too hot to touch after an hour, the battery is faulty. Consult Hilti Service or read the document entitled "Instructions on safety and use for Hilti Li-ion batteries".
  
  Observe the special guidelines applicable to the transport, storage and use of lithium-ion batteries.
  Read the instructions on safety and use of Hilti Li-ion batteries that you can access by scanning the QR code at the end of these operating instructions.
  

Product overview

1. Chuck
   
2. Function selector switch
   
3. Lock button for continuous chiseling operation
   
4. Control switch
   
5. Side handle
   
6. ON/OFF indicator
   
7. Service indicator
   
8. Half-power indicator
   
9. On/off switch
   
10. Button for half power
    
11. Battery release button
    
12. Battery status indicator
    
13. Battery
    

Intended use

The product described is a hand-held breaker. It is designed for light to medium chiseling work on masonry and surface finishing work on concrete.

• For this product, use only Hilti Nuron lithium-ion batteries of the B 22 series. For optimum performance, Hilti recommends the batteries stated in the table at the end of these operating instructions for this product.

• For these batteries, use only Hilti chargers of the type series stated in the table at the end of these operating instructions.

Possible misuse

• This product is not suitable for working on hazardous materials.
  
• This product is not suitable for working in a damp environment.
  

Active Vibration Reduction

The tool is equipped with an Active Vibration Reduction (AVR) system which reduces vibration noticeably.

Service indicator

The product is equipped with a service indicator LED.

MMI

Status	Meaning
The Service indicator lights up.	Servicing is due.
The Service indicator flashes.	Have the product repaired by Hilti Service.
The ON/OFF indicator lights up.	The product is switched on
The ON/OFF indicator flashes.	The product is switched off because of a transient fault.
The ON/OFF indicator is off.	The product is switched off.
The Half power indicator lights up.	The product is working at half power.
The Half power indicator is off.	The product is working at full power.

Items supplied

Breaker, side handle, operating instructions, grease.
Other system products approved for use with this product can be found at your local Hilti Store or at: www.hilti.group

Status indicators of the Li‑ion battery

Hilti Nuron Li-ion batteries can indicate state of charge, fault messages and the battery's state of health.

Indicators for state of charge and fault messages

Short-press the release button of the battery to get whichever of the following status indications is applicable at the time.
State of charge and, if applicable, faults are indicated constantly as long as the connected product is switched on.

Status	Meaning
Four (4) LEDs show constantly green	State of charge: 100 % to 71 %
Three (3) LEDs show constantly green	State of charge: 70 % to 51 %
Two (2) LEDs show constantly green	State of charge: 50 % to 26 %
One (1) LED shows constantly green	State of charge: 25 % to 10 %
One (1) LED slow-flashes green	State of charge: < 10 %
One (1) LED quick-flashes green	The Li-ion battery is completely discharged. Recharge the battery. If the LED again starts quick-flashing after the battery has been charged, consult Hilti Service.
One (1) LED quick-flashes yellow	The Li-ion battery or the product in which it is inserted is overloaded, too hot or too cold, or experiencing some other fault. Bring the product and the battery to the recommended working temperature and do not overload the product when it is in use. If the message persists, consult Hilti Service.
One (1) LED shows yellow	The Li-ion battery and the product in which it is inserted are not compatible. Consult Hilti Service.
One (1) LED quick-flashes red	The Li-ion battery is locked and cannot be used. Consult Hilti Service.

Indicators showing the battery's state of health

To check the battery's state of health, press the release button and hold it down for longer than three seconds. The system does not detect a potential malfunction of the battery due to misuse, for example battery dropped or pierced, external heat damage, etc.

Status	Meaning
All LEDs show in sequence, followed by one (1) LED showing constantly green.	The battery can remain in use.
All LEDs show in sequence, followed by one (1) LED quick-flashing yellow.	The check to ascertain the battery's state of health did not complete. Repeat the procedure, or consult Hilti Service.
All LEDs show in sequence, followed by one (1) LED showing constantly red.	If a connected product can still be used, the remaining battery capacity is below 50 %. If a connected product can no longer be used, the battery has reached the end of its useful life and has to be replaced. Consult Hilti Service.

Battery

Battery operating voltage	21.6 V
Weight, battery	See the end of these operating instructions
Ambient temperature for operation	−17 ℃ … 60 ℃
Storage temperature	−20 ℃ … 40 ℃
Battery charging starting temperature	−10 ℃ … 45 ℃

Noise information and vibration values in accordance with EN 60745

The sound pressure and vibration values given in these instructions were measured in accordance with a standardized test and can be used to compare one power tool with another. They can also be used for a preliminary assessment of exposure. The data given represents the main applications of the power tool. However, if the power tool is used for different applications, with different accessory tools, or is poorly maintained, the data can vary. This can significantly increase exposure over the total working period. An accurate estimation of exposure should also take into account the times when the tool is switched off, or when it is running but not actually being used for a job. This can significantly reduce exposure over the total working period. Identify additional safety measures to protect the operator from the effects of noise and/or vibration, for example: Maintaining the power tool and accessory tools, keeping the hands warm, organization of work patterns.
Noise information

Sound pressure level (LpA)	95 dB
Uncertainty for the sound pressure level (KpA)	3 dB
Sound power level (LWA)	106 dB
Uncertainty for the sound power level (KWA)	3 dB

Total vibration

Chiseling in concrete (ah)	B 22‑110	9.2 m/s²
	B 22‑255	7.8 m/s²
Uncertainty (K)		1.5 m/s²

Charging the battery

1. Before charging the battery, read the operating instructions for the charger.
   
2. Make sure that the contacts on the battery and the contacts on the charger are clean and dry.
   
3. Use an approved charger to charge the battery.
   

Inserting the battery

1. Charge the battery fully before using it for the first time.
   
2. Push the battery into the product until it engages with an audible click.
   
3. Check that the battery is seated securely.
   

Removing the battery

1. Press the battery release button.
   
2. Remove the battery from the product.
   

Fitting the side handle

1. Switch the product off.
   
2. Release the side handle clamping band by turning the handle grip.
   
3. Slide the side handle clamping band over the tool holder from the front and into the recess provided.
   
4. Adjust the side handle to the desired position.
   
5. Tighten the side handle clamping band by turning the handle grip.
   

Setting the power level

1. Press the "button for half power". The product runs at half power.
   
   • The "half power indicator" lights up.
     
2. Press the "button for half power" again. The product runs at full power.
   
   • The "half power indicator" goes out.
     

Fitting / removing the accessory tool

1. Apply a little grease to the connection end of the accessory tool.
   
2. Set the function selector switch to the “Chiseling” position .
   
3. Push the accessory tool into the tool holder as far as it will go (until it engages).
   
4. After fitting the accessory tool, grip it and pull it in order to check that it is securely engaged.
   
   • The product is ready for use.
     
5. Pull the tool lock back as far as it will go and remove the accessory tool.
   

Fall arrest

As drop arrester for this product, use only the Hilti tool tether #2261971.

• Use the loop to secure the tool tether to the product as shown in the illustration. Check that it holds securely.
  
• Secure the carabiner to a load-bearing structure. Check that the carabiner holds securely.
  
  Comply with the operating instructions of the Hilti tool tether.
  

Chisel positioning

1. Switch the product off.
   
2. Set the function selector switch to the “Chisel positioning” position .
   
3. Rotate the chisel to the desired position.
   
4. Turn the function selector switch until it engages in the “Chiseling” position.
   
   • The product is ready for use.
     

Chiseling

1. Set the function selector switch to “Chiseling” .
   
2. Position the tip of the chisel at the desired location.
   
3. Press the on/off switch.
   
   Working at low temperatures:
   The hammering mechanism works only when the product has reached a minimum operating temperature. Briefly position the product on the surface to be worked and run the product under no load until the required temperature is reached. If necessary, repeat this procedure until the hammering mechanism begins to operate.
   

Switch sustained operation on and off

1. Push the lockbutton for continuous operation forward.
   
2. Press the control switch fully.
   
   • The product then runs in sustained operating mode.
     
3. Push the lockbutton for continuous operation back.
   
   • The product switches off.